{"id":1143,"date":"2019-10-09T17:26:51","date_gmt":"2019-10-09T10:26:51","guid":{"rendered":"https:\/\/thecoffeenery.com\/?page_id=1143"},"modified":"2024-08-02T16:11:10","modified_gmt":"2024-08-02T09:11:10","slug":"processing-2","status":"publish","type":"page","link":"https:\/\/thecoffeenery.com\/en\/manufacturing-facilities\/processing-2\/","title":{"rendered":"Processing"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_section][vc_row][vc_column][vc_empty_space height=&#8221;60px&#8221;][vc_custom_heading text=&#8221;Coffee Processing and Drying&#8221; font_container=&#8221;tag:h2|text_align:center&#8221;][vc_empty_space height=&#8221;42px&#8221;][\/vc_column][vc_column][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=&#8221;stretch_row&#8221; el_class=&#8221;flex-swap&#8221;][vc_row equal_height=&#8221;yes&#8221; content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;1633&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243; el_class=&#8221;reset-center&#8221;][vc_column_text]<strong>After fresh coffee cherries are harvested in the mountainous regions they are carefully delivered to <a href=\"https:\/\/pana.coffee\/\">PANA Coffee<\/a>&#8216;s Wet Mill in Doi Saket where they are inspected, washed, separated and processed before being carefully dried.<\/strong><\/p>\n<p style=\"text-align: left;\"><strong>When our coffee cherries arrive, they are inspected for quality. We check for the following measures:<\/strong><\/p>\n<ul style=\"text-align: center;\">\n<li style=\"text-align: left;\"><strong>Cleanliness<\/strong><\/li>\n<li style=\"text-align: left;\"><strong>Pesticide Residue<\/strong><\/li>\n<li style=\"text-align: left;\"><strong>Ripeness Uniformity<\/strong><\/li>\n<li style=\"text-align: left;\"><strong>Brix (Sugar Content)<\/strong><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221; content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;1756&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;Washer and Separator&#8221; font_size=&#8221;text-size-h2&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;&#8221; font_size=&#8221;text-size-h2&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<h6>An important part of coffee processing is to wash and separate the coffee cherries before any next stages. Here we remove lower grade cherries through flotation using our Pinhalense Mechanical Syphonic System. This stage also helps to reduce foreign matter and the microbial load before any fermentation or drying by cleaning the quality coffee cherries.<\/h6>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221; content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;1709&#8243; img_size=&#8221;525&#215;350&#8243; alignment=&#8221;center&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;Eco Super Pulper&#8221; font_size=&#8221;text-size-h2&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;&#8221; font_size=&#8221;text-size-h2&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<h6>After fresh coffee cherries are washed and sorted a number of different processes can be selected. In the case of processing that requires pulping of the coffee cherry, we utilize our Pinhalense Eco-Super Pulper. A screen pre-pulper in combination with vertical pulper allows us gently pulp the coffee with minimal water usage. This helps to reduce damaged coffee, and also avoid dilution of sugars in the coffee mucilage. The ending result increases both yeild and quality of the cup.<\/h6>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221; content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;1758&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;Fermentation Tanks&#8221; font_size=&#8221;text-size-h3&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<h6>Upon removing the outer skin-layer of the coffee we can transport our freshly pulped coffee into stainless steel tanks where fermentation both dry and wet-submerged can take place. This requires careful monitoring to ensure fermentation is completed, yet not overdone. We monitor water TDS, pH amongst many other parameters throughout the fermentation process.<\/h6>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221; content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;1635&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;Demucilager<br \/>\n(Mechanical Mucilage-Remover)&#8221; font_size=&#8221;text-size-h3&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<h6>In the event further fermentation is no longer necessary but there is still mucilage to remove, we use our mechanical mucilage remover. This machine meticulously cleans and removes the mucilage layer while gently keeping the parchment layer of the coffee pefectly intact.<\/h6>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221; content_placement=&#8221;middle&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;1629&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;Controlled Drying Environment&#8221; font_size=&#8221;text-size-h3&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<h6>Perhaps the most crucial part of the process is the last step, which is to dry the coffee. Every coffee regardless of process must be carefully dried to 11% \u00b11% moisture content wet basis. We created drying houses with adequate airflow 24-hours a day. We monitor and manipulate both humidity and temperature levels in order to preserve the quality of our coffees.<\/h6>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][\/vc_section][vc_section el_class=&#8221;flex-swap&#8221;][vc_row][vc_column][\/vc_column][\/vc_row][vc_row equal_height=&#8221;yes&#8221;][vc_column width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;1429&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_custom_heading text=&#8221;Washed Process (Parchment-Dried)&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; font_size=&#8221;text-size-h3&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\">Washed processing is when we pulp to remove the skin-layer of the coffee fruit and then either ferment the coffee or mechanically remove the mucilage-layer before drying the coffee. Typically, resulting in a cleaner, lighter and acidic taste.<\/p>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/3&#8243; el_class=&#8221;reset-center&#8221;][vc_single_image image=&#8221;1431&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_custom_heading text=&#8221;Honey Process (Mucilage-Dried)&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; font_size=&#8221;text-size-h3&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\">Honey processing is when we pulp to remove the skin layer of the coffee fruit and dry the coffee with the mucilage still on the parchment-layer. Typically, this creates a superb balance between sweetness, body and acidity.<\/p>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;1433&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_custom_heading text=&#8221;Natural Process<br \/>\n(Skin-Dried)&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; font_size=&#8221;text-size-h3&#8243; text_transform=&#8221;text-none&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\">Natural processing is when we wash the whole fruit but do not pulp the coffee. We then dry the coffee cherry whole. The slowest drying method, however typically this can increase body, sweetness and fruity flavors in the coffee.<\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=&#8221;stretch_row&#8221; el_class=&#8221;bg-opacity-orange&#8221; el_id=&#8221;forms&#8221;][vc_row][vc_column][vc_row_inner][vc_column_inner][vc_empty_space height=&#8221;60px&#8221;][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=&#8221;1\/3&#8243; offset=&#8221;vc_col-lg-3&#8243;][vc_single_image image=&#8221;1161&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;2\/3&#8243; offset=&#8221;vc_col-lg-9&#8243;][vc_custom_heading text=&#8221;Tolling Services&#8221; el_class=&#8221;reset-center&#8221;][vc_column_text]If you are interested in having our tolling services to produce your coffee with international standards please fill out this form and our <a href=\"https:\/\/pana.coffee\/\">PANA 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Callback<\/span><span class=\"spin-cover\"><i style=\"color:\" class=\"loading-icon icon-cog animate-spin\"><\/i><\/span><\/button><\/div><div class=\"submit-response \"><\/div><input type=\"text\" class=\"required_field \" name=\"website\"><\/div><\/div>\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t<\/div><!-- end ngRepeat: element in page track by element.identifier -->\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t<\/form>\n\t\t\t<div class=\"prev-next prev-next-1\" style=\"width: 100%; color: #666666; font-size: 100%; background: white\">\n\t\t\t\t<div><input type=\"text\" class=\"ng-pristine  \"><span class=\"inactive page-prev \"><i class=\"icon-angle-left\"><\/i>Previous<\/span><\/div>\n\t\t\t\t<div><input type=\"text\" class=\"ng-pristine  \"><span class=\"page-next \">Next<i class=\"icon-angle-right\"><\/i><\/span><\/div>\n\t\t\t<\/div>\n\t\t<\/div><\/div>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][\/vc_section][vc_section full_width=&#8221;stretch_row&#8221; css=&#8221;.vc_custom_1564385325256{background-color: #ffffff !important;}&#8221;][vc_row][vc_column][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column][vc_row_inner][vc_column_inner][vc_empty_space][vc_custom_heading text=&#8221;Wet Mill Gallery&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; el_class=&#8221;reset-center&#8221;][vc_custom_heading text=&#8221;Through controlled and technical coffee processing we can achieve a higher quality cup and elevate Thai coffee to an international level.&#8221; font_container=&#8221;tag:p|text_align:center&#8221; font_size=&#8221;text-size-h5&#8243;][\/vc_column_inner][\/vc_row_inner][vc_gallery type=&#8221;image_grid&#8221; 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font_container=&#8221;tag:h2|text_align:center&#8221; el_class=&#8221;reset-center&#8221; link=&#8221;url:https%3A%2F%2Fthecoffeenery.comabout-us%2Finternational-standards%2F|title:International%20Standards||&#8221;][\/vc_column_inner][\/vc_row_inner][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;629&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_custom_heading text=&#8221;USDA &amp; EU Organic&#8221; font_container=&#8221;tag:h3|text_align:center&#8221; font_size=&#8221;text-size-h5&#8243;][vc_empty_space][\/vc_column][vc_column width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;632&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][vc_custom_heading text=&#8221;Food Safety Standard Certification&#8221; font_container=&#8221;tag:h3|text_align:center&#8221; font_size=&#8221;text-size-h5&#8243;][vc_empty_space][\/vc_column][vc_column width=&#8221;1\/4&#8243;][vc_single_image 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